PRODUCITON LINE DESCRIPTION
- Rated capacity: 10000BPH for 500ML bottle
- Filling liquid: pure water
- Filling bottle type: PET bottle: Max diameter 96mm, Max height 310mm. It is for consulting, we will produce the machine according client’s bottle samples.
- Filling type: gravity filling.
- Cap: Standard screw plastic cap, we will produce the machine according client’s cap samples.
- Filling temperature: room temperature.
- Package: 4*6 film package for 500ML bottle, 2*3 film package for 1L bottle
- Conveyor mode: For empty bottle: Air conveyor; for full bottle: SUS 304 conveyor belt
- Resource power: 380V 3 PHASES 50HZ and 220V 50HZ
- This project book is an initial one, if there is any change of the project, both two parties should base on the final modification of the technical articles and commercial articles. Basic data of the production line
Water treat system
This machine is made of stainless steel as a small tank which contains sand filter, it only allows un-treated water go through the sand filter, and do not allow any liquid go through another part, so it can filter the un-treated water. It also can be used in petroleum industry, pharmacy industry, wine making industry, beverage industry and higher quality water industry.
Main technical parameter
(1). Model: SYS-10
(2). working pressure: ≤0.3Mpa
(3). Flux: 10T/h
(4). quantity of filter material: Silica sand
Structure and characteristic
This sand filter device is equipped with filter, filter’s cap, and filter device parts, through tight the screw to pressurize, it can forms clean and dirty parts separately, you have to take care of the airproof on sealing part as you are installing the equipment.
This machine is designed and made after absorbing the advices from clients and customers, which has changed the directions of water-taking in and sewerage-taking out to be more efficient on water purifying. It has been welcome by the clients worldwide. This equipment is the last one for living water treatment. The water with chaotic degree maximum 5mg/L will be clear, transparent, innocuous, drinkable, axenic, sugary and according with the national standard for drinking water testing
This equipment can wipe off the peculiar smell, strange color and some heavy metal like hg, pb, cadmium, zinc, Fe, Mn, chrome, etc. contained in the water. It can also get rid of arsenic, hydride, redundant chlorine and other macromolecule compound and radioactivity substances as Sr and Ra. Bacteria, coliform and other carcinogen existed in the water will also be killed and wiped off. It is the ideal water supply equipment in various fields including living drinking, foodstuff making, pharmacy and chemistry.
This water purifier is simple and reliable, easy to maintain. It is suitable for the places which are strict with water quality like enterprises, hotel, army, station and dock. All in all, it is a really good water supply device for both industry and living.
Main technical parameter
(1) Model: HYT-10
(2) Working capacity: 10T/H
(3) Filtering volume: 10T
(4) Working pressure: 0.25MPa
(5) Chaotic degree: maximum 5mg/L
(6) Water quality after treatment: need to be accorded with GB5749-85 national standard for living drinking water
(7)Filter medium: active carbon
4. Sodium ion exchanger
Soften:
(1)Soften theory: Exchanging Na++ of resin itself instead of Ca++Mg++ of water resource with
Ion to make water resource soften and become soft water.
(2)The water resource which comes in the barrel exchanging resin and exchanging react with
The ion in the barrel, Ion exchanging Na++ of the resin instead of Ca++Ma++ water resource to decrease the Ca++Ma++ of the water, the water quality becomes soft water from hard water.
Regeneration:
(1) Regeneration theory: Using Na+ of salt solution permutate Ca++Mg++ of invalidity resin
To make resin restore soften ability.
(2)Regeneration preparation: After 24—25KG salt dissolve completely in I dissolved tank
And put it totally into II tank, and then dilute to thickess is 5% salt solution with water. Then
dilute thickness is 10% salt solution with 24—25KG salt in I tank.
Disposal water volume: 1ton/hour—-10ton/hour
Input water hardness: <4miligram/liter
Output water hardness: <0.035miligram/liter
Working pressure: 3kilogram/cm2
Testing pressure: 4.5kilogram/cm2
Working periods:48—-50hours
Ion-exchanging agent: 732resin(or sulfurted coal)
Soft water periods production capacity: 96ton/periods—–100ton/periods
The following picture from left to right, they are: pump, sand filter, active carbon filter, Sodium ion exchanger
The following picture, from right to left, they are sand filter, active carbon filter, Sodium ion exchanger
This machine is made of stainless steel as a small tank which contains precision filter membrane, it only allows un-treated water go through the membrane, and does not allow any liquid go through another part, so it can filter the un-treated water. It also can be used in petroleum industry, pharmacy industry, wine making industry, beverage industry and higher quality water industry.
Main technical parameter
(1). Model: JM-10
(2). working pressure: ≤0.3Mpa
(3). Flux: 10T/h
(4). Filter medium: PP ,10micron
(5) Material: stainless steel 304
Structure and characteristic
This Precision filter is an advanced settled deep filter widely used with foldaway polypropylene. It is totally made from pure polypropylene for it’s structure. The medium of filtering core adopts hot-melting fiber membrane made from polypropylene. This product has comprehensive chemic adaptability without using surface active type felting solvent. The scale of precision filtering is from 0.10mm to 60mm. The precision of the membrane won’t be affected by the pressure caused by the taking-in water.
The device’s key part: the reverse osmosis membranes is from the America HYDRANAUTICS company, it has a good performance to eliminate salts and the high pressure pump is from a high quality pump producer in China, it’s easy to handle for its simple structure. The source water, in the case that the conductivity is less than 300us/CM, can reach the national standards totally after treatment by this device, it’s the most ideal equipment for water treatment.
Main technical parameter:
Model: RO-1
Production Capacity: 6CBM/h Working Pressure: 1.5Mpa
Summary
Ozone sterilizer is designed and made to produce ozone, which is to sterilize. Ozone molecule is the allotrope of oxygen atom, with the molecule formula O3. As a kind of strong oxidizers, O3 is with its function on the field of sterilizing. It is wildly used in the living drinking and mineral water producing. It has the special function to deal with the poisonous and hardly-decomposed contamination and to improve the biology activity.
The O2 maker is for producing the O2 from the air. So, if we connect O2 maker and Ozone, the O2 maker can suppler the O2 for the Ozone to produce the O3. O3 mix the water via a O3 mixer to sterilizer the water. After that, the water go to the tank.
Capacity：3T
Filling system
1. 3 in 1 filling machine
CGF24-24-8 3-in-1 Unit is a kind of professional filling machine integrator for water，It is multifunctional which can be used for washing ,filling and capping. It is a kind of advanced filling machine integrator which is innovated following the process requirements of filling water based on the importing and assimilating the foreign advanced technology. It is applied mostly in washing, filling, and capping plastic cap for mineral water and pure water. It is the perfect selection to a large or medium-size beverage factory due to its reasonable configuration, security of operation, dependability of running and its so convenient maintenance.
Water treat system
1. There are some features such as compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.
2. We adopt air conveyor bottle feeding technology instead of the feeding screw and conveyer chain. Easily change the bottle change over parts.
3. It adopts the blocking bottleneck technology to convey bottles. It does not adjust the height of equipment when the type of bottle is exchanged. According to the diameter of bottle, you could exchange corresponding nylon elements such as arc slipper guide, thumb wheel etc..
4. Those stainless steel bottle nips of wash are designed especially and are solid and durable. It does not touch thread position of phialine, in order to avoid the second pollution.
5. All of parts directly contacted with material are adopted with food stage stainless steel without dead angle. So they can be cleaned easily.
6. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.
7. The opening valve mechanism is driven by the cylinder. According to the bottle signal, it opens timely, exactly and reliably.
8. High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.
The complete machine consists of 6 parts as following：
1. Washing system: it consists of washing gripping dial, water diversion pan and flume.
2. Filling system: it consists of hydraulic cylinder, filling valve, control ring and lift air cylinder.
3. Capping system: it consists of screw capper, cap aligner and cap sliding guide rail
4. Power system: it adopts gear centralized drive model, which is consists of main motor and gear pairs.
5. Conveying system: it consists of guide table, thumb wheel and conveyor chain.
6. Electrical control system: it adopts frequency speed control, PLC control automatically and touches screen operation.
Brief work process：
Bottles are transmitted to the “Washing machine” of the Triad Filler by the “Bottle-feeding thumb wheel” via the “air conveyer”. The “Wash gripping dial” of “Washing machine” grips bottleneck and turn 180°along a guide rail that makes bottleneck down. The special nozzles spray wash water to clean interior of bottles in the given area. After cleaning and drying, the “Wash gripping dial” turns bottles 180°again along the guide rail that makes bottleneck up. These cleaned bottles are put out from the “Washing machine” and transmitted to the “Filling machine” via the “Bottle-turning star wheel”. These bottles entered the “Filling machine” are folded by bell jars and elevated up to touch with filling valve by the lifter cylinder. Before entering filling machine, there is a button for inspecting bottles on the steel thumb wheel. It sends the bottle signal to control the opening valve mechanism, and then the filling valve would be opened. The filling shall be started while air injection is reached to state of equipressure. The filling could be stopped automatically when the liquids level reach to the height of air return pipe. The filling valve is closed recur to valve-closing mechanism after filling. Then air is discharged and the complete filling process is finished. Bottles full filled come down to be off filling valve under the function of cam and be put into the “screw capper” via transitional thumb wheels. The bladed stopper on the “screw capper” locks the bottleneck to keep bottles erectly and avoid rotating. The “screw cap head” keeps revolution and rotation on the “screw capper” and carries out these movements of cap picking, cap covering, screw capping and cap unhitch etc. after that whole capping process is finished. The “cap aligner” is situated above the “screw capper”; it is connected with the cap pan of “screw capper” via the cap sliding rail. The finished bottles are transmitted to the bottle output conveyor chain via the bottle output thumb wheels. And which are transmitted out from the Triad filler by conveyor chain and put in the next process.
2. Quantities of service position of the washing machine: 24
3. Quantities of service position of the filling machine: 24
4. Quantities of service position of the capping machine: 8
5. Bottle material： polyester bottle
6. Bottle height：120-360mm
7. Bottleneck diameter：φ50-φ120mm
8. Pressure of air supplier： 0.7MPa
9. Consumption water：0.8-1.0 M3/hour
10. Washing water pressure：0.2～0.25MPa
11. The maximum throughput： 500ml 10000BPH
12. Power: 3.5KW
1) Material of rinse and rotary plate, machine table is stainless steel 304.
2) Touch screen：DIGITAL
3) PLC：OMRON/ MITSUBISH
4) Photocell switch and proximity switch：AUTONICS (South Korea)
The electrical parts and pneumatic parts used in the 3 IN 1 machine are listed as follows:
Main Electrical parts:
1. contactor: SIEMENS/ Schneider
2. thermo relay: SIEMENS/ Schneider
3. breaker: SIEMENS/ Schneider
4. intermediate relay: OMRON/ Schneider/ MITSUBISH
5. Photocell switch and proximity switch：AUTONICS (South Korea)
6. Frequency inverter: MITSUBISH
7. Main Pneumatic components：AIRTAC
2. Cap elevator
Summary
It is used belt type. And it is cap elevator & unscramber 2-in-1 machine. It can make the cap always in the right station.
3. Semiautomatic bottle Unscrambler
1. Auto Shrink sleeve labeling machine
Auto shrink labelling machine will carry bottle, separate bottle, sleeve label and shrink label together which is with high speed, accurate position, fewer worker and perfect packing. Our machine can be applied to the packing of beverage, condiment, cosmetic, etc.
Driving unit:
Synchronized transmission and drive by gear with one belt. The change of transmission belt will be finished quickly. Compared to the type of traditional multilayer whose change and maintain need more than six hours, its maintenance is easy and maintain is simple, so it doesn’t influence production.
Cutter head unit:
1. The new style cutting knife drived by servo motor, with high speed, more stable and precise, shrink perfectively. Synchronous locating device enables the tolerable error to ±1mm.Unit cutter head plane design in China which apply to the container of ∮30mm—∮130mm.You never need to change or debug it. Cutter head original transducer is inside the cutter head and when you take down cutter head, you donot need to correct the synchronous belt. It also has unique light touch human-machine screen, that means, auto search original location as well as safety and convenience which is ahead of other congener products.
2. The new design of cutter adopt step motor with high speed, stable and exact movement, trim cut place and perfect shrink. Compatible with the label synchronous location structure, the error of cutting place is within 1mm.
Label feeding unit:
Single material shelf with reasonable height in order to make it convenient to install label. It adopts rotary potentiometer which enable the label feeding stable and fluent and avoid the error label length, label block and other problem when label feeding servo convey the label. It will stop automatically and give alarm light and also display on the touch screen.
Clean down unit:
Adopt with motor coordinating with double circular arc synchronous belt makes clean down plastic core-rubber-tires synchronously and ensures the label casting stably.
Bottle carrying system:
Adopted with mechanical transmission to drive the positioning belt on both sides.While changing the whole bottle carrying unit, the down and up, width are all controlled by one handwheel aiming to synchronously and swiftly adjust.
Machine head up and down unit:
It adopts motor to up and down which enable the operation more convenient.
New steam shrinking tunnel:
The new style steam shrink tunnel improve the efficiency highly. The adjustment and maintain is convenient, the shrink is in order. The spout of steam use the separation style which make the tunnel smooth. The spout mouth is divided into four parts and the height ,place and quantity of steam of every part can be adjusted in order to make the shrink effect perfect .The low pressure steam bag use the seamless steel tube design and every connect tube use stainless steel soft tube ,so the disassembly and fixing is very convenient. The whole machine is made of stainless steel, so it is heat preservation and save energy sources. Besides, it accord with the international safety standard. The stainless steel plane at the bottom can condensate water and drainage them and working environment cannot be influenced. There are two eye window in front and at the back of the box body. The waterproof design of the whole machine is made of stainless steel which makes the operation and maintain convenient.
New hot air shrinking tunnel: It adopts high pressure blower machine. Special designed hot air circle tunnel saves more energy and make the shrinked bottle more beautiful. Compare with the traditional shrinking tunnel, this kind of tunnel can do better for curved bottle.